The Casappa BAP37.110 stands as a formidable example of advanced hydraulic pump engineering,specifically designed around the highly efficient and durable bent axis piston pump principle.This particular hydraulic piston pump is engineered for applications where reliability,high power density,and operational efficiency under continuous heavy loads are non-negotiable.Unlike other variable displacement technologies,the BAP37.110's design features a cylinder block that is angled relative to the drive shaft,creating a direct and robust connection between the pistons and the shaft.This configuration is inherently efficient and capable of withstanding the high radial loads often encountered in demanding mobile and industrial machinery.With its significant displacement and high-pressure capabilities,this pump is a powerhouse for complex hydraulic systems in construction,agriculture,and material handling equipment.

1.Product Overview and Core Technological Principle
The defining feature of the BAP37.110 is its status as a bent axis piston pump.This design differs fundamentally from the more common swashplate design.In a bent axis pump,the cylinder block,which houses the pistons,is mounted at a fixed angle to the drive shaft.The pistons themselves are connected to the shaft via a cardan shaft or ball-and-socket mechanism.As the input shaft rotates,this angular offset forces the pistons to reciprocate within their bores relative to the rotating cylinder block.This reciprocating motion,combined with a stationary port plate,is what draws fluid in during the suction stroke and forces it out under high pressure during the discharge stroke.
This bent axis piston pump principle offers several inherent advantages.The direct mechanical connection for piston actuation typically results in higher mechanical efficiency and a sturdier construction that is exceptionally tolerant of high continuous pressures and the resultant radial forces.The BAP37.110 leverages this robust design to deliver consistent performance in open-circuit hydraulic systems,making it a cornerstone component for powering a wide array of hydraulic functions,from the travel and work hydraulics of an excavator to the complex implements on a combine harvester.
2.Technical Specifications and Performance Envelope
The Casappa BAP37.110 is characterized by a set of performance parameters that define its application space.As a fixed displacement hydraulic piston pump,it delivers a constant volume of fluid per revolution.The"37.110"designation typically corresponds to a nominal displacement of 37 cubic centimeters per revolution,a substantial size suited for medium to high flow requirements.This pump is engineered to operate within demanding pressure regimes,with maximum continuous pressure ratings likely reaching 350 bar or higher,and the ability to handle even higher peak pressures for short durations.
The pump is designed for direct coupling to prime movers like diesel engines or electric motors,with a recommended operating speed range that ensures optimal performance and longevity.Its construction allows for a high power-to-weight ratio,a critical factor in mobile machinery where every kilogram counts.The design prioritizes high volumetric efficiency,ensuring that a minimal amount of flow is lost to internal leakage,even after extended periods of operation under high pressure.This efficiency directly translates to lower fuel consumption and reduced heat generation in the overall hydraulic system.
3.Design Features and Construction Integrity
Robust Mechanical Construction and Material Selection
The longevity of the BAP37.110 bent axis piston pump is a direct result of its meticulous design and material choice.Critical components such as the pistons,cylinder block,and the port plate are manufactured from high-grade,hardened steels and are precision-machined to exceptionally tight tolerances.This ensures minimal internal leakage and maintains high efficiency over the pump's service life.The use of a cardan shaft or similar linkage provides a strong,positive drive for the pistons,making the pump highly resilient to shock loads and pressure spikes that are common in harsh operating environments like construction sites.
Optimized Fluid Dynamics and Bearing Configuration
The internal fluid paths are engineered to minimize flow resistance and pressure drops,contributing to the pump's high overall efficiency.The bent axis piston pump design naturally allows for large,well-placed porting,which facilitates excellent suction characteristics and reduces the risk of cavitation.Furthermore,the bearing arrangement is specifically selected and sized to handle not just the torque from the drive shaft but also the substantial radial loads induced by the pump's own internal pressure.This focus on a heavy-duty bearing system is a key differentiator that ensures reliable,long-term operation and distinguishes it from pumps designed for less strenuous duties.
4.Primary Application Areas and Industry Solutions
The performance profile of the Casappa BAP37.110 makes it an ideal solution for a multitude of high-demand sectors.In the construction industry,it is frequently deployed as a main pump or a secondary pump in equipment such as excavators,wheel loaders,and skid-steer loaders,providing the hydraulic power needed for digging,lifting,and steering functions.Its robustness ensures reliability in the most punishing job site conditions.
In agricultural machinery,this hydraulic piston pump is found powering the complex systems of tractors,combine harvesters,and forage harvesters.Its ability to deliver high,consistent flow and pressure is essential for driving the implements,propulsion systems,and hydraulic motors that define modern,high-productivity farming equipment.Beyond these core markets,the BAP37.110 is also a strong candidate for material handling applications,including in forklifts,terminal tractors,and forestry machinery,where its durability and efficiency contribute to lower total cost of ownership and high machine availability.
5.Operational Advantages and Economic Value Proposition
Superior Durability and Long Service Life
The fundamental bent axis piston pump architecture of the BAP37.110 is synonymous with extended service life.The robust drive mechanism and the use of wear-resistant materials for critical friction partners result in a pump that can endure thousands of hours of operation even under high-pressure conditions.This inherent durability translates directly into reduced downtime for repairs and a longer interval between major overhauls,providing significant economic benefits in terms of maintenance cost savings and increased machine utilization.
High Power Density and System Efficiency
The BAP37.110 excels at delivering a high level of hydraulic power from a relatively compact and lightweight package.This high power density is a crucial advantage for mobile equipment designers who are constantly challenged to maximize performance within limited space and weight budgets.Moreover,the high mechanical and volumetric efficiency of the bent axis design means that a greater percentage of the input mechanical power is converted into useful hydraulic power,with less energy wasted as heat.This efficiency leads to lower fuel consumption for mobile machines and reduced electricity costs for industrial applications,while also placing less strain on the system's cooling components.
Expanded Perspective:The Distinction of Bent Axis Pumps in the Hydraulic Landscape
To fully appreciate the Casappa BAP37.110,it is essential to understand its position within the broader spectrum of hydraulic pump technologies and the specific use cases where it outperforms alternatives.
1.Comparative Analysis:Bent Axis vs.Swashplate Piston Pumps
While both are types of axial hydraulic piston pumps,bent axis and swashplate designs have distinct characteristics that influence their selection.
Bent Axis Pumps(like the BAP37.110):These pumps are renowned for their high efficiency and robust construction.The direct mechanical connection for piston actuation typically results in higher mechanical efficiency,especially at high pressures.The design is inherently strong,making it exceptionally suitable for applications with high continuous pressure and significant radial loads.They are often the preferred choice for the main implement pumps in heavy-duty mobile equipment.
Swashplate Pumps:These pumps use a flat,angled plate against which piston slippers slide.They are generally more compact in length for a given displacement and can offer a wider variety of variable displacement control options.While they can be highly efficient,the slipper-swashplate interface can be more sensitive to contamination and high continuous radial loads compared to the bent axis design.
Selection Insight:The choice often boils down to the primary design goals.For applications demanding ultimate durability,high continuous pressure capability,and maximum efficiency under load,a fixed displacement bent axis piston pump like the BAP37.110 is a superior choice.For applications requiring a compact,variable displacement unit with sophisticated control for multiple functions,a swashplate pump might be more appropriate.
2.Critical Implementation and System Integration Guidelines
Successfully integrating a pump of this caliber requires careful attention to system design.
Robust Drive Train and Coupling:Given the high torque transmission and potential for significant radial loads,the coupling between the engine and the BAP37.110 pump must be of high quality and perfectly aligned.Misalignment can lead to premature wear of the pump's bearings and shaft seal,causing failures.
Importance of Superb Filtration:The precision tolerances inside the pump demand a high level of fluid cleanliness to achieve its projected service life.A pressure-line filter with a beta ratio ofβ₁₀≥200(or better)is strongly recommended to protect the investment in this high-performance component.Regular fluid and filter analysis is a best practice for predictive maintenance.
Respect for Operating Limits:To ensure longevity,the pump should be operated within its specified pressure,speed,and temperature envelopes.This includes ensuring the inlet pressure is sufficient to prevent cavitation,especially with cold,viscous fluid at startup.Proper commissioning,which involves bleeding the pump of air before initial start-up,is critical to prevent immediate damage.
Frequently Asked Questions(FAQs)
What is the primary functional advantage of a bent axis design over other piston pumps?
The primary advantage lies in its superior mechanical efficiency and robustness.The direct drive mechanism connecting the pistons to the shaft in a bent axis piston pump creates a very strong and efficient power transmission path,particularly under high continuous pressure.This results in less energy lost to internal friction and a design that is inherently more tolerant of the high radial loads often present in heavy-duty applications,leading to a longer operational lifespan.
Is the Casappa BAP37.110 a fixed or variable displacement pump?
The Casappa BAP37.110 is configured as a fixed displacement pump.This means its output flow is directly proportional to the speed of its input shaft.To vary the output flow to the system,the speed of the prime mover(engine or motor)must be changed,or the flow must be controlled using external valves.This simplicity contributes to its robustness and reliability.
For what types of machinery is this pump most ideally suited?
This hydraulic piston pump is ideally suited for medium to large-sized mobile machinery operating in demanding environments.Its performance characteristics make it an excellent fit as a main pump or a dedicated function pump in construction equipment like excavators and loaders,agricultural machinery such as large tractors and combines,and in material handling equipment like heavy-duty forklifts and terminal tractors.
What are the key maintenance priorities for ensuring a long service life?
The absolute priority is maintaining exceptional hydraulic fluid cleanliness through high-quality filtration and regular fluid analysis.Secondly,ensuring a**leak-free and well-supported intake line**to prevent cavitation is crucial.Finally,monitoring the pump's condition for unusual noise,elevated case drain flow,or external leaks allows for proactive maintenance before a minor issue escalates into a catastrophic failure.
Can this pump be used in a closed-circuit hydrostatic transmission system?
The standard BAP37.110 model is designed as an open-circuit pump,meaning it draws fluid from a reservoir and supplies it to the system's control valves.For a closed-circuit system,where the pump's outlet is directly connected to a motor's inlet and fluid is recirculated,a dedicated closed-circuit bent axis piston pump with an integral charge pump and specific controls is typically required.Using an open-circuit pump in such an application would not be functionally viable.